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Low Frequency Pneumatic Isolation Solutions

Fabreeka® Active Isolation Systems Which Largely Reduce Settling Times

Low Frequency Pneumatic Isolation Solutions from China Suppliers - Enhance Precision at Your Factory

Low frequency vibrations and shocks can significantly impact the accuracy, repeatability, and efficiency of precision measuring, positioning, and manufacturing equipment in various industries. As the demand for finer product resolution increases, manufacturing, metrology, engineering, and research facilities in China require enhanced dynamic stability. Implementing low frequency and ultra-low frequency vibration isolation techniques is essential for improving the vibration environment, thereby achieving greater precision manufacturing accuracy or approaching a vibration-free domain.

Vibrations generated by machinery or other sources can be transmitted to support structures like facility floors, leading to a detrimental environment with unacceptable vibration levels. This is particularly critical for precision equipment in factories.

Equipment and processes adversely affected by vibration include precision machine tools, coordinate measuring machines, magnetic resonance imaging (MRI/NMR) devices, laboratory instruments, and semiconductor processing equipment. In China, suppliers of vibration isolation solutions focus on controlling unwanted vibrations, ensuring that their negative impact remains within acceptable limits. Vibration isolators are specially designed to protect these sensitive types of equipment from harmful vibrations and shocks.

Product Detail

Precision-Aire™ Leveling Isolators (PAL)

PAL-type pneumatic isolators provide superior low frequency isolation for metrology instruments, electron microscopes, MRI units, coordinate measuring machines and precision manufacturing equipment. PAL isolators react quickly to changes in the supported load and to center of gravity shifts by automatically releveling to a preset position.

A pneumatic isolation system’s performance is a compromise between natural frequency (isolation), valve leveling accuracy and settling time.

Settling time can be defined as the time it takes for an isolation system’s motion to return to a predetermined reference with respect to a defined input disturbance. The disturbance can be an environmental input or machine induced, such as a gantry or stage movement.

Settling time is minimal with optimum damping and corresponding valve flow. Long settling times using pneumatic isolators are unacceptable because precision measuring and positioning machines can suffer repeatability errors and throughput losses.

Custom/OEM Isolators

High-end three-dimensional flexible robotic cutting applications, to achieve bevel cutting function, the pipe and the torch using the servo positioning function.

Isolators for OEM applications or having custom requirements are available for easy integration into machine designs. For cleanroom applications, the exhaust air from the leveling valves is vented and the isolators are made using cleanroom compatible materials, cleaned and packaged. Isolators can also be made using nonmagnetic materials.

Leveling Valves

A wide range of leveling valves are available. Leveling valves have accuracies from +/- 0.006” (0.15 mm) to +/- 0.001” (0.025 mm)* with adjustable flow rates to accommodate application requirements. Valve stiffness, flow rate and accuracy are important variables to optimum isolator settling time and isolation efficiency.

Precision-Aire™ Pneumatic Leveling Mounts (PLM)

PLM mounts provide low frequency vibration and shock control for surface plates, coordinate measuring machines, fans, air compressors, motor/generator sets, high-speed punch presses and more. The Fabreeka PLM series pneumatic isolation mounts are low frequency vibration and shock isolators that provide both attenuation of disturbing vibration and equipment leveling.

For vibration control applications, the pneumatic (pressurized) portion of these mounts provides significant reduction of vibration amplitudes occurring at frequencies above 5 Hz, having a natural frequency as low as 3 Hz.

PLM isolation mounts will also continue to isolate with no pressure having a vertical natural frequency of approximately 10 Hz, isolating frequencies above 14 Hz.

The vertical to horizontal natural frequency ratio is approximately 1:1 with a high degree of horizontal stability.

For shock or impact applications, the outer elastomeric wall construction provides a high deflection shock mount. A low natural frequency (3 Hz) can be maintained by utilizing an external spacer to prevent a “bottom out” condition.

Frequently Asked Questions (FAQ)

What are the main applications for PAL-type pneumatic isolators?

PAL-type pneumatic isolators are designed for high-precision metrology instruments, electron microscopes, MRI units, coordinate measuring machines, and precision manufacturing equipment requiring superior low-frequency isolation.

How do PAL isolators handle shifts in the center of gravity?

They automatically and rapidly respond to load variations and center of gravity shifts by auto-releveling back to a preset position.

What custom features are available for OEM cleanroom applications?

For cleanrooms, the exhaust air from the leveling valves is specially vented, and the isolators are constructed using cleanroom-compatible, nonmagnetic materials which are thoroughly cleaned and packaged.

What is the leveling accuracy of the available leveling valves?

The leveling valves offer high precision with accuracies ranging from +/- 0.006” (0.15 mm) to +/- 0.001” (0.025 mm) with adjustable flow rates.

Can PLM mounts isolate vibration even if there is no pressure?

Yes, even with no pressure, PLM isolation mounts continue to isolate with a vertical natural frequency of approximately 10 Hz, isolating frequencies above 14 Hz.