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Low Frequency Pneumatic Isolation Solutions

Fabreeka® Active Isolation Systems Which Largely Reduce Settling Times

Low Frequency Pneumatic Isolation Solutions from China Suppliers and Factory for Precision Equipment Vibration Control

Low frequency vibration and shock significantly impact the accuracy, repeatability, and throughput of precision measuring, positioning, and manufacturing equipment. As the demand for finer resolution in finished products grows, manufacturing, metrology, engineering, and research facilities require enhanced dynamic stability. Low frequency and ultra-low frequency vibration isolation technologies offer an effective solution by improving the vibration environment, enabling precision manufacturing accuracy to approach a nearly vibration-free state, Vibrations caused by machinery or other acoustic sources often transmit through structural supports such as facility floors, creating harmful vibration environments and negatively affecting sensitive processes. Critical equipment affected by these vibrations includes precision machine tools, coordinate measuring machines, magnetic resonance imaging (MRI/NMR) devices, laboratory instruments, and semiconductor processing tools, Our China-based factory specializes in producing high-quality vibration isolators designed to control and minimize unwanted vibration and shock. As leading suppliers in this field, we provide advanced isolation solutions that safeguard equipment performance and maintain operational precision across various industries. Partner with trusted China suppliers to ensure your precision machinery operates under optimal vibration isolation conditions, enhancing productivity and product quality

Product Detail

Precision-Aire™ Leveling Isolators (PAL)

PAL-type pneumatic isolators provide superior low frequency isolation for metrology instruments, electron microscopes, MRI units, coordinate measuring machines and precision manufacturing equipment.

PAL isolators react quickly to changes in the supported load and to center of gravity shifts by automatically releveling to a preset position.

A pneumatic isolation system’s performance is a compromise between natural frequency (isolation), valve leveling accuracy and settling time.

Settling time can be defined as the time it takes for an isolation system’s motion to return to a predetermined reference with respect to a defined input disturbance. The disturbance can be an environmental input or machine induced, such as a gantry or stage movement.

Settling time is minimal with optimum damping and corresponding valve flow. Long settling times using pneumatic isolators are unacceptable because precision measuring and positioning machines can suffer repeatability errors and throughput losses.

Custom/OEM Isolators

High-end three-dimensional flexible robotic cutting applications, to achieve bevel cutting function, the pipe and the torch using the servo positioning function.

Isolators for OEM applications or having custom requirements are available for easy integration into machine designs. For cleanroom applications, the exhaust air from the leveling valves is vented and the isolators are made using cleanroom compatible materials, cleaned and packaged. Isolators can also be made using nonmagnetic materials.

Leveling Valves

A wide range of leveling valves are available. Leveling valves have accuracies from +/- 0.006” (0.15 mm) to +/- 0.001” (0.025 mm)* with adjustable flow rates to accommodate application requirements. Valve stiffness, flow rate and accuracy are important variables to optimum isolator settling time and isolation efficiency.

Precision-Aire™ Pneumatic Leveling Mounts (PLM)

PLM mounts provide low frequency vibration and shock control for surface plates, coordinate measuring machines, fans, air compressors, motor/generator sets, high-speed punch presses and more.

The Fabreeka PLM series pneumatic isolation mounts are low frequency vibration and shock isolators that provide both attenuation of disturbing vibration and equipment leveling.

For vibration control applications, the pneumatic (pressurized) portion of these mounts provides significant reduction of vibration amplitudes occurring at frequencies above 5 Hz, having a natural frequency as low as 3 Hz.

PLM isolation mounts will also continue to isolate with no pressure having a vertical natural frequency of approximately 10 Hz, isolating frequencies above 14 Hz.

The vertical to horizontal natural frequency ratio is approximately 1:1 with a high degree of horizontal stability.

For shock or impact applications, the outer elastomeric wall construction provides a high deflection shock mount. A low natural frequency (3 Hz) can be maintained by utilizing an external spacer to prevent a “bottom out” condition.

Frequently Asked Questions

What are the primary applications for PAL-type pneumatic isolators?

PAL-type pneumatic isolators provide superior low frequency isolation for metrology instruments, electron microscopes, MRI units, coordinate measuring machines, and precision manufacturing equipment.

How do PAL isolators respond to shifts in the center of gravity?

They react quickly to changes in the supported load and to center of gravity shifts by automatically releveling to a preset position.

Are custom isolators available for cleanroom environments?

Yes, for cleanroom applications, the exhaust air from the leveling valves is vented, and the isolators are constructed using cleanroom-compatible materials, cleaned, and packaged. Nonmagnetic materials are also available.

What is the leveling accuracy of the available valves?

Leveling valves have accuracies ranging from +/- 0.006” (0.15 mm) to +/- 0.001” (0.025 mm) with adjustable flow rates to suit specific application demands.

How do PLM mounts perform when unpressurized?

Even with no pressure, PLM isolation mounts will continue to isolate with a vertical natural frequency of approximately 10 Hz, isolating frequencies above 14 Hz.