Low Frequency Pneumatic Isolation Solutions: China's Leading Suppliers and Factory for Precision Equipment Vibration Control
Precision-Aire™ Leveling Isolators (PAL)
PAL-type pneumatic isolators provide superior low frequency isolation for metrology instruments, electron microscopes, MRI units, coordinate measuring machines and precision manufacturing equipment.
PAL isolators react quickly to changes in the supported load and to center of gravity shifts by automatically releveling to a preset position.
A pneumatic isolation system’s performance is a compromise between natural frequency (isolation), valve leveling accuracy and settling time.
Settling time can be defined as the time it takes for an isolation system’s motion to return to a predetermined reference with respect to a defined input disturbance. The disturbance can be an environmental input or machine induced, such as a gantry or stage movement.
Settling time is minimal with optimum damping and corresponding valve flow. Long settling times using pneumatic isolators are unacceptable because precision measuring and positioning machines can suffer repeatability errors and throughput losses.
Custom/OEM Isolators
High-end three-dimensional flexible robotic cutting applications, to achieve bevel cutting function, the pipe and the torch using the servo positioning function.
Isolators for OEM applications or having custom requirements are available for easy integration into machine designs. For cleanroom applications, the exhaust air from the leveling valves is vented and the isolators are made using cleanroom compatible materials, cleaned and packaged. Isolators can also be made using nonmagnetic materials.
Leveling Valves
A wide range of leveling valves are available. Leveling valves have accuracies from +/- 0.006” (0.15 mm) to +/- 0.001” (0.025 mm)* with adjustable flow rates to accommodate application requirements. Valve stiffness, flow rate and accuracy are important variables to optimum isolator settling time and isolation efficiency.
Precision-Aire™ Pneumatic Leveling Mounts (PLM)
PLM mounts provide low frequency vibration and shock control for surface plates, coordinate measuring machines, fans, air compressors, motor/generator sets, high-speed punch presses and more.
The Fabreeka PLM series pneumatic isolation mounts are low frequency vibration and shock isolators that provide both attenuation of disturbing vibration and equipment leveling.
For vibration control applications, the pneumatic (pressurized) portion of these mounts provides significant reduction of vibration amplitudes occurring at frequencies above 5 Hz, having a natural frequency as low as 3 Hz.
PLM isolation mounts will also continue to isolate with no pressure having a vertical natural frequency of approximately 10 Hz, isolating frequencies above 14 Hz.
The vertical to horizontal natural frequency ratio is approximately 1:1 with a high degree of horizontal stability.
For shock or impact applications, the outer elastomeric wall construction provides a high deflection shock mount. A low natural frequency (3 Hz) can be maintained by utilizing an external spacer to prevent a “bottom out” condition.
Frequently Asked Questions
What are the primary applications for PAL-type pneumatic isolators?
PAL-type pneumatic isolators are designed to provide superior low frequency isolation for high-precision equipment such as metrology instruments, electron microscopes, MRI units, coordinate measuring machines, and precision manufacturing systems.
How do PAL isolators handle shifts in the center of gravity?
PAL isolators respond rapidly to changes in the supported load and shifts in the center of gravity by automatically releveling the system to a preset position.
Can these isolators be used in cleanroom environments?
Yes, custom/OEM isolators are available for cleanrooms. For these applications, the exhaust air from the leveling valves is vented, and the isolators are made using cleanroom-compatible materials, which are thoroughly cleaned and packaged.
What is the leveling accuracy of the available valves?
Leveling valves are available with high accuracies ranging from +/- 0.006” (0.15 mm) to +/- 0.001” (0.025 mm), featuring adjustable flow rates to suit specific application needs.
How do PLM mounts perform when there is no air pressure?
With no pressure, PLM isolation mounts will continue to isolate. In this state, they have a vertical natural frequency of approximately 10 Hz and can isolate disturbing frequencies above 14 Hz.
How does the PLM series handle shock or impact applications?
For shock or impact applications, the outer elastomeric wall construction of the PLM series acts as a high-deflection shock mount. A low natural frequency of 3 Hz can be maintained by using an external spacer to prevent bottoming out.